Method of cutting gears, splined shafts, and the like



Aug. 17, 1943.. E. WILDHABER METHOD OF CUTTING GEARS, SPLINED SHAF'I'S, AND THE LIKE Original Filed Dec. 31, 1937 3 Sheets-Sheet l A INVENTOR ERNEST W/LDHHBEE TORNEY METHOD OF CUTTING GEARS, SPLINED SHAFTS, AND THE LIKE Original Filed Dec. 31, 1937 3 Sheets-Sheet 2 135 l fiL/ 131 I i 130 r152 lNVENTO/Q ERNEST W/LDHHBEE N Ad:

1943- E. WILDHABER 2,327,296

METHOD OF CUTTING GEARS, SPLINED SHAFTS, AND THE LIKE Original Filed Dec. 51, 1957 3 Sheets-Sheet 5 1 B f 150' 150' 15o 1506 /N VE N TOR ERNEST W/LDHHBER roughed and finished in a sin Patenteci Aug. 17, 1943 lg] N i T STAT N 'i" O F F I C E VEJJIFGD {W CUETKIJG GEARS, fiPLlNED one THE LIKE Brighton, N. EL, assignor to Gleason Works, Rochester, N. Y a corporation of New York December 23, N41.

virlei and this applica ticn @ctoher 539, 19-21%, Serial No. 363,328

s to provide a method for or gears, splinerl shafts and the l extremely fast -lCh can be performed on machines of relaple construction.

ll anoth object of the invention to apply the oasis pi ples of the inventions of my an plicailon, Serial No. i i-4,34%, 17, 31837, new Patent No. 2,315,1 7 of March 39, 1943, and of application, No, 181,177 filed December 22, 1937, now No. 2,267, 81 December 23, 19:41, the lanuiacture of c drical gears and spli o sh To this end, a purpose of the invention to provide a cu pr cess whereby a tooth space of a oylinclr gear, or a cove of a splined. may be revolution of a rotary disc cutter.

Another object of the invention a method for cutting $31 or To localized tooth hearing so th will have less than full length co tooth surfaces of a n 1 in mesh.

Other objects of the invention will he apparent "einafter from the specification and from the recital of the appended claims.

is to provide :cal gear With at its tooth surfaces ntac with the n-tse are t is application is a division of my pending 1 cation c. led. December 31, 1937, now Patent No. acorns gran a December 1941.

In the p; inbooiinent oi the invention, a ttei of disc form is employed that ha posed cutting dexing the work, when the gap is abreast of the Work, Without relative secretion of cutter and Work. In the preferreu embodiment oi the invention, also, a cutter is used which has both roughing and finishing blades.

The cutter is adjusted into engagement with the gear blank or splinecl shaft to be cut so that the blades of the cutt will cut to the full depth of the lZOOiilSDZLCS or grooves, which are to be produced, xvi -rout relative clepthwise feed between the cutter the work. The cutting operatic self may he performed in different ways. i c cutti spur gear of narrow face- Wiclth, the cut*e 5 preferably rotated. on a relatively fixed. skis while the roughing blades are (or. so e;

in operation; then, as successive finishing blades come into action, it is fed, as it rotates, across the face of the blank so that the tooth space or groove produced may have a uniform tooth depth from end to end and a straight tooth bottom. When the in the cutter comes abreast of the blank, the cutter is returned to its initial position and the blank is indexed. spur gears of long face Width, the cutter may be t aversed across the face of the gear blank both during the roughing and finishing operations. It may be fed in one direction for roughing and. in the reverse direction for finishing. By feeding the cutter during roughing, the amount of stock to be removed by the finishing blades is reduced.

In the cutting of helical gears, the lengthwise feed motion is preferably imparted. to the Work e .-:l the cutter is simply rotated on its axis in time with this feed movement. In the case of such gears, the feed movement is a helical motion, that is, a motion about and in the direction of the blank axis. The blank is inclined to the plane of rotation of the cutter at an angle corresponding to the angle of lengthwise inclination of the helical teeth to be produced on the blank. The blank is indexed, as before, when the gap in the cutter is abreast of the blank.

ihe cutters employed for cuttin either spur or helical gears are preferably provided. with finish-cutting edges which are of concave cir oular arcuate profile. The tooth surfaces produced upon spur gears With such cutters are or" circular arcuate profile shape. Such a tooth shape for spur gears is preferable to the known involute shape since the tooth profile Will have a slight relief at the top and bottom which makes for quieter operation.

Helical teeth produced with cutters according to the present invention more nearly approach involute teeth in profile shape and may be made to very closely appro .zate involutes if desired.

It is also possible with the present invention to produce a desirable localization in lengthwise tooth bearing on the gears cut, by using a cutter that has the side cutting edges, Which finish-cut at and near the two ends of the gear teeth, oi'rset laterally with reference to the corresponding side-cutting edges which cut at and near the niclclle of the tooth face. Thus, a gear tooth may be out with a crowned formation from end. to end. and such a tooth will mesh with the teeth of the mate gear with less than full length tooth bearing. With the present invention then, spur and helical gears may be out which will be capable of adjustment in use and which will run quiet despite variations in mountii gs or in leads.

In the cutting of spiined the cutter and method employed are sir ilar to those used in the cutting of spur cr helical gem The cutter has cutting blades arranged part rvay only around its periphery and the cutter pro-- vided preferably with both roughing and finishing blades. It is fed relative to the work in one direction during roughing and in the opposite direction during finishing. The side-cutting edges of the cutter are inclined to the plane of rotation of the cutter at the angle of the op posite side surfaces of the grcov s of the spl? shaft to be cut and the side-cub lg edges L complem ntary in shape to the sides of too splines to be cut thereby. work held stationary during actual cutting out is when the in the cutter is abreast of the work.

Preferably each of the blades of a cutter employed in practicing the present invention is sharpened so that it has two cutting edges at cpposite sides. The roughing blades are preferably made of gradually increasing height to the depth of the tooth space as a limit and the roughing blades are made thinner than the finishing blades so that stock will be left on the sides of the tooth space or groove, after the roughing blades have completed their operation, which may be removed by the finishing blades.

With any of the illustrated embodiments of the invention, a tooth space of a gear or a groove of a splined shaft is completed on each revolution of the cutter and the work is finished when the cutter has .rade as many revolutions as there are tooth spa es r grooves to cut.

A machine built to carry out the present invention will be of Very simple construction because the gears are out without generating roll, and the only motions required are rotation of the cutter, lengthwise feed of the cutter relative to the work, and indexing of the work.

Several difierent embodiments of the invention are illustrated in the accompanying drawings in which:

Fig. l. is a View showing one method of cutting a spur gear according to this invention;

Fig. 2 is a view illustrating one method of cutting a helical gear;

Fig. 3 is a diagrammatic view illustrating the construction of one form of combined roughing and finishing cutter which may be employed in practicing the process of the present invention;

Fig. 4 is a view on an enlarged scale illustrating a modified form of cutter that may be used in practicing the method of this invention;

Fig. 5 is a view illustrating diagrammatically one type of cutter that may be employed where it is desired to produce a localized tooth bearing on the gear being cut;

Fig. 6 illustrates a modified arrangement of blades of a cutter suited to produce a localized tooth bearing;

Fig. '7 is a diagrammatic view illustrating the relationship of finishing and roughing blades in a cutter employed for producing a localized tooth bearing;

Figs. 8 and 9 are diagrammatic views illustrating the successive steps of rough and finish-cutting a groove in a splined shaft by the process of the present invention; and

Fig. 10 is an end view of a splined shaft and showing the shape of the blades of one type of cutter that may be used for cutting the same.

In Fig. 1, i5 denotes the cutting tool and I6 is the spur gear to be cut. The cutting tool has a plurality of cutting blades arranged part-way around its periphery and there is a gap denoted at El between the last blade and the first blade 58. The blades beginning with blade i8 and including the blade numbered I?) are of progressively increasing height and have their top cutting edges in a spiral 2 5. These blades are roughing blades and cut to the full depth of the tooth spaces of the gear blank as a limit. The blade l9 may be followed by one or more roughing blades of full height to insure complete stockingout of the blank, and then follow the finishing blades, starting with blade and including blade 28. These blades are of uniform height and have their top cutting edges arranged in a circle 25 concentric to the cutter axis 25.

During depth-roughing of a spur gear of relatively narrow face-width, such as that shown in the drawings, that is, during operation of the spirally arranged roughing blades from blade I!) to blade iii inclusive, the cutter aXis 25 is preferably maintained in a fixed position relative to the gear blank I53 and the cutter simply rotates in engagement with the blank. During action of the blades 58 to Hi inclusive, then, a tooth space will be out having a curved bottom which is of the desired depth at its center. The rotating cutter is then fed rapidly across the face of the gear blank from axis-position 25 to axis-position 26 and then, while the cutter continues to rotate in the same direction, it is fed back across the blank in direction 28 until its axis reaches the position 2G". During the latter feed movement, the tooth space is finished. The gear blank is held stationary on its axis 2? during operation of all the cutting blades, but is indexed when the gap I! in the cutter is abreast of the blank. Since the rotation of the cutter is in the direction 25, then, when the feed is in direction 28, the finishing cut is a climb cut and will produce a smooth tooth surface.

It is to be understood that the feed. movement may be imparted either to the cutter, as described, or to the work. It is further to be understood that for gears of wide face length, a feed movement across the face of the blank may be employed during roughing as well as during finishing. Where the feed movement is employed during roughing, less stock will be left on the gear blank to be removed by the finishing blades.

Fig. 2 illustrates application of the invention to the cutting of helical gears such as the gear shown at 36. The cutter may be identical with cutter i5. In any event, like cutter 15, it has preferably a plurality of roughing blades and a plurality of finishing blades. The roughing blades begin with blade 33 and include blade 39 and are of progressively increasing height and are intended to cut to the full depth of the tooth spaces of the gear blank as a limit. These may be followed by one or more roughing blades, which are of full height, and then by the finishing blades, which are of uniform height. There is a gap 37 between the last finishing blade 40 and the first roughing blade 38 to permit of indexing the blank when this gap is abreast of the blank in the rotation of the cutter.

As before, for gears of narrow face width, the cutter axis 42 may be relatively fixed during roughing, and the relative feed movement between the cutter and blank may only be effected during the finishing operation. For gears of considerable face width, however, feed may be employed both during roughing and finishing. The feed may be imparted either to the cutter or to the work. In Fig. 2, the feed is shown as imparted to the work and is a helical movement, as indicated by the arrow it, consisting of a motion about and in the direction of the gear axis 44.

The gear is adjusted prior to the cut so that its aXis Ml is inclined to the plane of rotation of the cutter, which is the plane of the drawings, at an angle corresponding to the inclination of the teeth 2-5 of the gear to the axis 44 of the gear, and the lead of the helical motion 43 is determined by this inclination of the teeth 45 of the gear to be produced. As before, the direction of feed as during operation of the finishing blades is preferably in the same direction as the'direction l? of rotation of the cutter so that the cutter effects a climb out during finishing.

The blank 35 is held stationary on its axis except for its helical feed movement, that is, it has no generating roll and the tooth profiles produced on the blank are dependent solely upon the shape of the finishing blades and the diameter of the cutter 35 used in cutting the blank. When the gap 3? in the cutter is abreast of the blank, the blank is indexed to bring another tooth space into position to be cut, and, during the indexing movement, the feed is reversed to return the blank to tarting position.

In both described embodiments of the invention, then, a tooth space of a gear blank will be roughed and finished on each revolution of the cutter, and the gear will be completed when the cutter has made as many revolutions as there are tooth spaces in the gear to be out.

As has already been indicated, the profile shapes of the tooth surfaces of a spur gear cut by the method of the present invention are complementary to the profile shapes of the finishcutting edges of the cutter which is used to produce the gear. The cutting blades of the cutter may therefore be made with finish-cutting edges of involute or of any other suitable profile shape. I prefer, however, to make the cutter with finishcutting edges of circular arcuate shape because such a cutter is easy to manufacture to a high degree of accuracy and because, moreover, I have found that when cylindrical gears are provided with tooth profiles that are circular arcs of suitable radius, a desirable relief at the tops and bottoms of the teeth is achieved when the gears are run in mesh and the gears are, therefore, free from the objectionable noise which seems to arise where gears have full profile contact. In the embodiments of my invention illustrated in the drawings, then, I have shown cutters provided with finish-cutting edges of concave circular arcuate profile shape which are adapted to produce convex tooth surfaces on the gear blank which are of complementary circular arcuate profile. Such gears are new at ratios of other than 1 to 1.

On helical teeth produced with large cutters of circular arcuate profile the tooth profiles produced are more curved than said circular cutter profile and have a moderately changing curvature, approaching an involute.

One form of cutter, which may be employed in practicing the present invention, is illustrated diagrammatically in Fig. 3. This cutter has its roughing blades arranged as on a circular broach, that is, the blades are of progressively increasing height and have their side-cutting edges arranged to produce a roughed tooth shape closely approximating the finished shape which it is desired to produce on the gear. The roughing blades are shown superimposed upon one another and the tops of these blades are designated at 53 to El inclusive. The roughing blades are made narrower than the finished width of the tooth slots to be cut so that stock will be left on the sides of the tooth slots, after the roughing blades have completed their operation, to be removed by the finishing blades. Thus, as shown in Fig. 3, the finish-cutting edges 65 andfil of the cutter are oifset laterally with reference to the lines 84 and 65, respectively, which denote the roughing profile of the cutter. The lines 66 and 64 and E5 and 67, respectively, are here shown as converging toward their tips. This construction permits of fairly wide point-widths on both roughing and finishing blades and permits of carrying off the heat generated by the friction of cutting quite rapidly and makes for a long-lived tool. The finish cutting edges 66 and 65'! in the embodiment shown are of circular arcuate shape. The sideoutting edges of the roughing blades may also be made, and preferably are made, of circular arcuate curvature.

A modified cutter construction is shown in 4. The shape of the roughed tooth slots to be cut by the roughing blades is denoted by the lines Iii,

l I, E2. The sides id and i2 are circular arcs, the center of the side it being denoted at it and its radius at it. The roughing blades of the cutter, of which two are shown, designated at it and ii", respectively, are shaped so that their side-cutting edges do not contact the roughed profiles lit and .12 which are to be produced, except at their juncture with the tip cutting edges TE and Thus rubbing of the sides of the blades on the sides of the tooth slot being cut is avoided. In the instance shown, this result is attained by making the side profiles of the roughing blades circular arcs whose centers are offset from the centers of the tooth space profiles to be cut and are arranged on circles about the centers of that profile. Thus, the side cutting edge 3! of the blade 11 is a circular arc whose center is at 32 and whose radius 6 5 is equal to the radius "it. The

preceding blade it has a side profile 35 which is a circular arc of the same radius i5 and has its center at 86. The two centers 32 and 86 lie on the circle 81 circumscribed about the profile center M. The profiles and T2 cut by the successive roughing blades lie, of course, within the profiles cut by the finish-cutting of the cutter.

In a still further modification of the invention, the cutter employed may be provided with rough-- ing blades having circular arcuate side profiles whose centers are spaced uniformly along a straight line which may either be parallel to the cutter axis or at right angles to it. The arrange ment is such that each roughing blade contains only a portion of the tooth profile l!) or E2 which is to be out.

It is further to be understood that in many cases, there might be no objection to the roughing blades having a slight rubbing action during cutting. In such cases, the cutting profiles of the roughing blades may be made identical, except for depth, with the roughed profiles it and 12 to be out.

As has already been mentioned, it is possible with the present invention to cut spur and helical gears having a localized lengthwise tooth bearing. For this purpose, a cutter will be employed which has certain of its finish-cutting edges offset lat erally with reference to other finish-cutting edges. Thus, the finish cutting edges which cut at opposite ends of a tooth slot will be spaced further apart than the finish cutting edges which cut at the center of the tooth slot. With such a cutter, a tooth slot will be produced which is wider at its ends than at its center and the teeth of the gear will accordingly be wider at their centers than at their ends. W'hen a gear so cut is meshed with a mate gear out in the same fashion or with a mate gear whose teeth are of uniform thickness from end to end, the mating tooth surfaces of the pair of gears will only have localized contact or bearing.

A cutter for cutting gears with a localized tooth bearing is illustrated diagrammatically in Fig. 5. 9G and 9! denote, respectively, the opposite sid cutting edges of the finishing blade which cuts midway the length of the gear tooth. These cutting edges are circular arcs whose centers are at 92 and 94, respectively. For cylindrical gears, opc posite side cutting edges of the cutter will ordinarily have equal radii of curvature and be equally inclined to a plane of rotation of the cut ter such as the plane The roughing profiles of the cutter are denoted at 93 and 85, respectively, and are spaced laterally from the profiles ill and 95, respectively, so as to efiect a. thinner cut and leave a slight amount of stool: for finishing. The roughing profiles are centered at 91 and 98, respectively. spectively, the opposite side-cutting edges of the finishing blades which finish at the two ends or the tooth space. The centers Ill! and H22 of these cutting edges are located, lik the centers 92 and 94, on the normals I63 and Ice, respectively. As i will be seen, the cutting edges 99 and too for fin-- ishing at the ends of the tooth slots are offset laterally from the cutting edges 98 and QI which finish-cut at the center of the tooth slots, and so more stock is removed from the ends of the tooth slots during the finishing cut, and therefore the desired localized tooth bearing will be provided.

A modified form of cutter for producing a localized tooth bearing is illustrated in Fig. 6. Here the roughing profiles are denoted at I Hi and III, respectively. The finishing profiles, which cut at the center of the tooth length, are designated at I Hi. and I I 3, respectively, and the finish-- ing profiles, which cut at the ends of the tooth, are designated at IM and II5, respectively. In this modification of the invention, the roughing and end-finishing profiles are displaced radially in opposite directions with reference to the central profiles H2 and H3. The respective centers of the profiles I Ill, I I2 and I It are denoted at i It, I it and I 28, respectively, and lie on line I23 which. is radial of the cutter axis. The opposite side profiles IlI, H3 and H5 are centered at IEI, I59 and i ll, respectively, and these centers lie on the line i235 also radial of the cutter axis. In this embodiment of the invention, the end-finishing pro-files I I4 and I to converge at their tips toward the middle finishing profiles M2 and H3. end-finishing profiles, therefore, provid more localization of bearing at the tops of the gear teeth than at the bottoms. This is entirely satisfactory, however, because the flank portion of the profile of one gear will mesh with the top porti of the profile of the mate gear, and vice ver and, therefore. despite the difference in localization of bearing between the top and flanks of the r teeth, the two gears will mesh properly together.

Fig. 7 is a diagrammatic view showing the development of the cutting edges of a cutter made to produce a localized toothbearing according to 9E3 and lilii denote, re- I the principles of this invention. Th position of the finish-cutting edges which cut midway the length of the tooth is denoted at 553 on the line I33. The distance, which other cutting edges lie at one side or the other of this line I 3!, indicates their relation to the mean cutting edge I311. The cutting edges of the roughing blade lie along the line 232-533 and are offset laterally inwardly away from the finish-cutting edge I39. The finish-cutting edges i3 3 and I35, however, which finish-cut at the opposite ends of the tooth space, are offset laterally outwardly away from the finish-cutting edge I351. Thus they are capable of producing the desired localization of tooth bearing. Other finish-cutting edge of the cutter lie on the curved line 537, that is, the finishcutting edges are progressively offset laterally from one another from the cutting edge 30, which cuts midway the length of the tooth spaces of the gear, toward the cutting edges I34 and I35 which cut at the ends of the tooth spaces. E33 denotes the indexing cap in the cutter.

Figs. 8 to 10 inclusive show how the present invention may be applied to the cutting of splined shafts. Here again a rotary disc cutter is used that has a plurality of cutting blades arranged part-way around its periphery with a gap between the last and first blade for indexing. In the preferred embodiment, the cutter has again both roughing and finishing blades. The roughing blade may be of progressively increasing height and the finishing blades of uniform height in a manner similar to the cutters previously described. The finish-cutting blades of the cutter will have finishing edges complementary to the sides of the spline which are to be cut. The top cutting edges of the blades may also be made complementary in shape to the shape which it is desired to produce on the bottoms of the grooves between the splines. Thus, as shown in Fig. 10,

.the finishing blades hill of the cutter, which is to cut the splined shaft M I, have opposite side-cutting edges I42 and I43 which are inclined to the plane of rotation of the cutter at an angle corresponding to the angle between the opposite side surfaces IM and IE5 of the grooves to be produced in the shaft, and these opposite sidecutting edges I42 and I 33 are of straight profile corresponding to the profile shapes of the side surfaces which they are to cut. Further, the top cutting edges I 37 of the blades are shaped complementary to the bottom land I 18 of the grooves I48. Thus, with my.cutter, a complete groove may be cut in a splined shaft in one revolution of the cutter.

In cutting the grooves of the splined shaft, the cutter is positioned initiall so that its center is at I50 and is rotated in the direction of the arrow I5I while being fed in the direction of the arrow I52. By the time the feed movement has progressed far enough for the cutter center to reach the position ice, the roughing blades of the cutter will have taken a roughing cut denoted by the line I54 which extends about halfway the full depth of the groove to be cut. When the feed has progressed far enough for the center of the cutter to reach position I58", full depth will have been reached. The roughing cut at this moment is along the line E55 whose radius is larger than the cutter radius I5@-i56 because of the direction of feed of the cutter. Hence, the roughing cuts taken are long, sweeping cuts.

If the cutter is fed relative to the work at a constant rate, for at least a portion of the feed movement, it is as if a circle I58 circumscribed about the axis of the cutter were rolling on a straight line I59 which is connected to the work. The radius of curvature of the cut at any point can then readily be determined. Let 1' denote the radius I'5fl"Iiii of the cutter and c be the radius of the circle I58 which indicates the rate of feed. The radius of curvature r of the cut at the point I56 is then known to be I z -r) which accounts for the long sweeping roughing cuts.

It is also to be noted from the positions of the cutting paths I54, I55 that both the individual chips and the aggregate chips taper in thickness. They have a reduced thickness at the start of the out where the shock-load occurs. This li ht chip thickness at the start helps to prolong the cutter life.

After the cutter has cut to full depth, it may be moved on to its end position where its axis is at I55lb, at an increased rate of feed. At this end position, the cutter will have rotated far enough on its axis for the last roughing blade to have taken its cut. Then the direction of feed is reversed and the finishing operation begins with the cutter continuing to rotate in the same direction as before, but with the finishing blades coming successively into action as the cutter moves back to the right.

The feed movement for the finishing cut may be at a constant rate and as if a circle lei circumscribed about the axis of the cutter were rolling on a straight line I62 (Fig. 9) connected with the work. Inasmuch as the cutter is still rotating in the direction of the arrow I5I whereas the feed is now in the direction of the arrow M3, the finishing is done with what is known as a climb out. Each cutting edge of the cutter in taking its cut, then, moves in a path relative to the work whose radius is smaller than the radius of the cutter. Thecurvature radius of the cutting path at any point of the bottom of the spline may be computed with the formula given above by introducing the radius 0 of the circle It! as a negative quantity. The finishing cuts are therefore as if made by a smaller cutter than that actually used and the finishcutting edges, therefore, quickly clear the work. When the cutter center has reached th point 55b0, the periphery of the cutter will occupy the position denoted at I85, tangent to the bottom Hit of the groove being cut at the point Hit. A

cutting edge embodying the point it? will reach the bottom of the groove at point I68 when the cutter center is at wild. At this point in the operation, a groove of full depth for a satisfactory length will have been obtained. f'he cutting operation does not, then, need to proceed any further. In other words, the cutting blade which embodies the point ltI may be the final blade of the cutter. The cutter may then be returned to its starting position I50 and during this further movement, the work may be indexed since the gap in the cutter is now abreast of the work. The slot cut in the desired operation, then, is full depth up to the point its and runs out from the point I68 to the point It'l. When a shorter run-out is desired, the feed movement may be accelerated at the end of the finishing out. In this manner, it is possible to obtain a still smaller curvature radius. Thus full depth may be obtained up to a point I69 which corre sponds to position Itfie of the cutter center,

While several different embodiments of the invention have been described, it will be understood that the invention is capable of still further modification and this application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice in the art to which the invention pertains and as may be applied to the essential features hereinbefore set forth and as fall within the scope of the invention or the limits of the appended claims.

Having thus described my invention, what I claim is: I

l. The method of cutting a cylindrical gear, splined shaft, or the like which comprises employing a disc milling cutter that has a plurality of radially disposed cutting blades that are arranged part way only around its periphery with a gap between the last and first blades, said blades having opposite side-cutting edges symmetrically disposed With reference to a plane of rotation perpendicular to the axis of the cutter, rotating said cutter in engagement with the work, while producing a relative feed movement between the cutter and the work axially of the Work in such timed relation to the cutter rotation that different blades of the cutter cut from one end to the other of a tooth space of the work in a revolution of the cutter, and indexing the work when the gap in the cutter is abreast of the work.

2. The method of cutting a cylindrical gear, splined shaft, or the like which comprises employing a disc milling cutter that has a plurality of radially disposed cutting blades which are of the sam height and have corresponding side cutting edges that are of the same profile shape and that have the same inclination to the axis of the cutter, and rotating said cutter in engagement with the work while producing a relative reciprocatory feed movement between the cutter and work axially of the work in such timed relation to the cutter rotation that the cutter makes one revolution per reciprocatory feed movement, and indexing the work periodically.

3. The method of cutting a cylindrical gear, splined shaft or the like, which comprises employing a disc milling cutter that has a plurality of radially arranged cutting blades whose opposite side-cutting edges are symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter and whose corresponding side-cutting edges have the same profile shape, and rotating said cutter in engagement with the work While holding the work stationary on its axis and while producing a relative reciprocatory feed movement between'the cutter and work axially of the work in such timed relation to the cutter rotation that the cutter makes one revolution per recipro-catory feed movement, and indexing the work periodically.

4. The method of cutting a cylindrical gear, splined shaft or the like, which comprises employing a disc milling cutter that has a plurality of radially arranged cutting blades whose opposite side-cutting edges are symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter and whose corresponding side-cutting edges have the same circular arcuate profile shape and the same inclination to the axis of the cutter, and rotating said cutter in engagement with the work while producing a relative reciprocatory feed movement between the cutter and work axially of the work in such timed relation to the cutter rotation that the cutter makes one revolution per reciprocatory feed movement, and indexing the work periodically.

5. The method of cutting a spur gear which comprises employing a disc milling cutter that has a plurality of radially disposed roughing blades followed by a plurality of radially disposed finishing blades arranged part way only around its periphery with a gap between the last and first blades, the finishing blades being of the same height and profile shape and opposite sidecutting edges of both the roughing and finishing blades being symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter, positioning said cutter in engagement with a gear blank, rotating the cutter on its axis, and holding th cutter fixed against relative movement longitudinally of the tooth spaces of the work while the roughing blades are cutting, and producing a relative feed movement between the cutter and work while the finishing blades are cutting so that successive finishing blades cut from one end of a tooth space of the work to the other during a revolution of the cutter, and indexing the work when the gap the cutter is abreast of the work.

6. The method of cutting a cylindrical gear, plined shaft, or the like which comprises employing a disc milling cutter that has a plurality of radially disposed roughing blades followed by a plurality of radially disposed finishing blades, the roughing blades being of gradually increasing height, and the finishing blades being of the same height and having corresponding side cutting edges of the same profile shape, both the rough-- ing and the finishing blades having opposite sidecutting edges which are symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter, and rotating said cutter in engagement with the work while producing a relative reciprocating feed movement between the cutter and work axially of the work in suchtimed relation to the cutter rotation that the cutter makes one revolution per reciprocating feed movement, and indexing the work periodically.

7. The method of cutting a spur gear which comprises employing a disc milling cutter that has aplurality of radially disposed cutting blades that are of the same height and have opposite side cutting edges symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter, corresponding side cutting edges being of the same'concave circular arcuate profile shape, and rotatingsaid cutter in engagement with the work while holding the work stationary on its axis, and producing a rela tive reciprocatory feed movement between the cutter and work axially of the work in such timed relation with the cutter rotation that the cutter makes one revolution per reciprocatory feed movement, and periodically indexing the work.

8. The method of cutting a helical gear which comprises employing a disc milling cutter that has a plurality of radially disposed cutting blades that are of the same height and which have opposite side-cutting edges that are symmetr cally disposed with reference to aplane of rotation perpendicular to the axis of the cutter, corresponding side cutting edges of the blades being of concave profile shape, and rotating said cutter in engagement with the work while effecting a relative helical ieed movement between the cutter and work about and in the direction of the axis of the work in time with the rotation of the cutter and so that diilerent blades of the cutter cut from one end of a tooth space of the work to the other during a revolution of the cutter, and periodically indexing the work.

The method of cutting a splined shaft which comprises employing a disc milling cutter that has a plurality of radially disposed cutting blades that are of the same height and have opposite side cutting edges which are symmetrically disposed with reference to a plane of station perpendicular to the axis of the cutter end which are oi straight profile and inclined to the axis of t e cutter, and "stating said cutter in engageit with the work while producing a relative time with the cutter rotation so that different ilades oi the cutter cut from one end of a groove of the shaft to the other during a revolution of the cutter, and index the work periodically.

10. The method of cutting a splined shaft which comprises employing a disc milling cutter that has a plurality of radially arranged cutting blades whose opposite side-cutting edges are symmetrically disposed wit reference to a plane tatlon perpendicular to the axis of the cutter and whose corresponding side-cutting edges are or the same profile shape and equally inclined to the axis of the cutter, and rotating said cutter in engagement with the work while producing a relative reciprocatory leed movement between the cutter and work axially oi the work in such timed relation to the cutter rotation that the cutter makes one revolution per reciprocatory feed movement, and indexing th work periodically.

11. The method of cutting a splined shaft which comprises employing a disc milling cutter that has a plurality of radially disposed roughing blades followed by a plurality of radially disposed finishing blades, corresponding side cutting edges of the finishing blades being of straight profile nd equally inclined to the axis of the cutter, tating said cutter in engagement with the work, and producing a relative feed movement between th cutter and work in one direction while the roughing blades are cutting and in the opposite direction while the finishing blades are cutting, he direction of feed being in the so e direction as the rotation of the cutter lo the finishing blades are cutting, and the feed movement being so timed to the cutter rotat.. n that the cutter makes one revolution during a reciprocatory feed movement, and periodically indexing the work.

12. The method of cutting a splined shaft which comprises employing a disc milling cutter that has a plurality of radially disposed blades whose opposite side-cutting edges are symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter and whose corresponding side cutting edges are of straight profile and equally inclined to the axis of the cutter, rotating the cutter in engagement with the work while producing a relative feed movement between the cutter and work axially of the work in the same direction as the rotation of the cutter and in such timed relation to the cutter rotation that different blades of the cutter cut from one end of a groove of the shaft to the other during a revolution of the cutter, and accelcrating said feed movement towards the'end 0fa revolution of the cutter, and periodically indexing the work.

13. The method of cutting a splined shaft which comprises employing a disc milling cutter that has a plurality of radially disposed roughing blades followed by a plurality of radially disposed finishing blades arranged part way around its periphery with a gap between the last finishing blade and the first roughing blade, corresponding side cutting edges of the finishing lades being complementary in profile shape to a side of the grooves to be out in the shaft, rotating said outter in engagement with the work, and feeding the cutter axially of the work in one direction while the roughing blades are cutting and in the opposite direction while the finishing blades are cutting, the direction of feed in the same direction as the rotation of the cutter while the finishing blades are cut' ng, and the feed move ment being so timed to the cutter rotation that the cutter makes one revolution during a reciprocatory feed movement, and indexing the work when the gap in the cutter is abreast of the work.

1.4. The method of cutting a cylindrical gear which comprises employing a disc milling cutter that has a plurality of radially disposed cutti .5: blades which decrease progressively in thickness to an intermediate blade and then increase progressively in thickness again, and rotating said cutter in engagement with the work while producing a relative feed movement between cutter and work axially of the work in such tirned relation to the cutter rotation that the intermediate blade cuts at a point between the ends of a tooth space of the work and the blades of greatest thickness cut at the ends of the tooth space and indexing the blank periodically.

15. The method of cutting a cylin rrical gear which comprises employing a disc milling cutter that has a, plurality of radially disposed cutting blades which decrease progressively in thickness to an intermediate blade and then increase pro gressively in thickness again and which have opposite side-cutting edges that are symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter, and rotating said cutter in engagement with the gear blank vhile producing a relative feed movement between the cutter and blank in such tuned relation to the cutter rotation that the intermediate blade cuts at a point between the ends of a tooth space of the work and the blades of greatest thickness out at the ends of the tooth space, and indexing the work periodically.

16. The method of cutting a cylindrical ear, splined shaft or the like which. comprises employing a rotary disc cutter t u a plurality of radially disposed cutting blades whose opposite side cutting edges are syn" ietrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter and are coniplementary in profile shape to the profile shape of the tooth spaces to be cut the work, and which are arranged way only around its periphery with a gap between the last and the first blades, rotating said cutter in engagement with the work while producing a relative feed movement between the cutter and work axially of the work in such timed relation with the cutter rotation that different blades of the cutter cut from one end of a tooth space of the work to the other in a revolution of the cutter, holding the work stationary during cutting, and indexing the work when the gap in the cutter is abreast of the work.

1'7. The method of cutting a cylindrical gear which comprises employing a rotary disc cutter which has a plurality of radially disposed cutting blades arranged part way only around its periphery with a gap between the last and first blades, certain of said blades having side cutting edges which are offset laterally with reference to corresponding side cutting edges of the other lades, rotating said cutter in engagement with the work while producing a relative feed movement between the cu ter and work across the face of the work in such timed relation to the cutter rotation that the blades, whose side cutting edges are laterally offset, cut at the ends of the tooth spaces of the work, and indexing the work when the gap in the cutter is abreast of the work.

18. The method or" cutting a groove in a workpiece which comprises employing a disc milling cutter that has a plurality of blades whose opposite sicle-cutting edges are symmetrically disposed with reference to a plane of rotation perpendicular to the axis of the cutter and whose corresponding side-cutting edges have the same inclination to said plane of rotation, and rotating cutter in engagement with the work while producing a relative feed movement between the cutter and work in such timed relation to the cutter rotation that different blades of the cutter cut from one end of the groove to the other during a revolution of the cutter.

19. The method of cutting a cylindrical gear, splined shaft or the like, which comprises employing a disc milling cutter that has a plurality of radially arranged cutting blades whose oppoite side-cutting edges are symmetrically disposed. with reference to a plane of rotation perpendicular to the axis of the cutter and whose corresponding side-cutting edges have the same concave profile shape and the same inclination to the axis of the cutter, and rotating said cutter in engagement with the work while producing a relative feed movement between he cutter and the work axially of the work in such timed relation to the cutter rotation that different blades of he cutter cut from one end to the other of a tooth space of the work during a revolution of the cutter, and indexing the work periodically.

20. The method of cutting a gear which comprises employing a disc milling cutter that has a plurality of radially arranged cutting blades whose corresponding side-cutting edges are of the same concave profile shape and the same inclination to a plane of rotation perpendicular to the axis of the cutter, successive corresponding side-cutting edges being spaced at progressively decreasing distances from said plane of rotation. from the first blade of the group to an intermediate blade and being spaced at progressively increasing distances from said plane of rotation from said intermediate blade to the final blade of the group, and rotating said cutter in engagement with a gear blank while producing a relative feed movement between the cutter and blank axially of the blank in such timed relation to the cutter rotation that the leading final blades cut at the ends of the tooth space of the blank, and indexing the blank periodically.

ERNEST W'ILDHABER. 

